4G69 noise after head service

Rigs

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Hi all, really hoping you have some wisdom for me on this one

Here’s the rub - My ‘07 4g69 had a leaky head gasket. I’ve pulled the head off and got it checked out and all is well, no cracks etc. The guys also gave it a good once over and got valves reseated etc.

Since the head was coming off, I’ve replaced timing belts and water pump, manifold gaskets etc too.

Putting it all back together went ok, followed the manual, all marks lined up, tension on belt good after spinning by hand, didn’t lock up or anything etc.

Fired it up and it made a loud racket. Apparently the valve clearances hadn’t been set, so I went through and did that also (inlet and exhaust cam bolts were checked prior to head going in). Fired Up again and definitely better but still noisey.

Interestingly, the noise got a lot better (possibly normal) when given some revs but not flogging it.

Pulled covers off and rechecked timing, marks all still lining up. Went over all the timing belt setup including double checking the balance shaft that runs off the main timing belt - all good, marks line up after hand cranking.

BUT, there is a clicking kind of noise when cylinder 1/4 almost reaches TDC - every turn of the crank. Sometimes also makes same noise a bit after TDC. Not keen to run engine again without some idea of what’s going on, don’t want to wreck it or anything.

So my question is, any ideas what might be making the noise? Is it just that oil hasn’t got through the VVT system maybe? Is there a proper procedure to get the VVT running properly?

Any ideas would be greatly appreciated, thanks heaps
 
Is the noise getting louder in this case?

Is the noise coming from the timing belt side?

If so, check your tensioner. There are a few dodgy ones out there as I had a dodgy one a few years ago when I did mine.
 
Hi Alza, thanks for the reply

When I turn the crank by hand my head is right near the tensioner and it doesn’t sound like it’s coming from there, more like the head which is why I’m a bit sus about the valve control. I’ll definitely keep an eye on that though. I put a Dayco kit in, but I’ve still got the original hydraulic tensioner. Maybe I should put the original back in anyway (assuming it is the original one)?
 
**UPDATE**
So I got a mechanic to come and check it out. He couldn’t work it out either, so I don’t feel so bad. It seemed to quiet down a little when we ran it for a bit, so I put it all back together to see if it just needed to run for a bit and get some oil through. Unfortunately, the noise didn’t get any better, and I appear to have an issue with the coolant boiling (though I just used water since I wanted to give it a flush).
Anyway, not happy. Looks like it might be stuffed

If I can get over the disappointment and find some time, I might pull it all apart again, and see if I can see what was going on.

Otherwise, anybody need some ch parts?
 
Reading this again looks like piston hit valve. The reason why it went away because the valves may have been 'chipped away'

I have a feeling that the timing marks may be aligned but not on tdc.

One way to find out. Need to take the cylinder head off and check the valves.
 
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