Performance Guide 1.5L and 1.8L (The Basics)

matty

Active Member
Ok so to avoid having to post and re-post information I'll start a list feel free to add to it, and slowly add information on parts when I've got time to edit. I'll start out with the basic, cheap mods to carry out.

Handling mods

Anti lift kit - So, the anti-lift kit changes the location and geometry of the control arm pick-up point to remove the "lift" resulting from the original geometry. The new mount also relocates the arm in another plane to add 0.5 deg. static positive castor. The new mount also features a performance polyurethane bush which replaces the original high compliance rubber type.

Camber bolts - Camber angle alters the handling qualities of a particular suspension design; in particular, negative camber improves grip when cornering. This is because it places the tire at a better angle to the road, transmitting the forces through the vertical plane of the tire, rather than through a shear force across it. Another reason for negative camber is that a rubber tire tends to roll on itself while cornering. If the tire had zero camber, the inside edge of the contact patch would begin to lift off of the ground, thereby reducing the area of the contact patch. By applying negative camber, this effect is reduced, thereby maximizing the contact patch area. Note that this is only true for the outside tire during the turn; the inside tire would benefit most from positive camber.

Rear sway bar - Sway bars (sometimes called anti-roll bars or stabiliser bars) reduce body roll. They do this by linking the two sides of the car – either at the front or at the rear. In the case of a rear sway bar, the roll of the car is resisted by the torsional (twisting) action of the sway bar that attempts to lift the inside rear wheel. In other words, a sway bar is effectively an extra spring that connects the left and right wheels together at one end of the car.

Front strut brace - A strut bar is designed to reduce this strut tower flex by tying two parallel strut towers together. This transmits the load of each strut tower during cornering which ties the two towers together and reduces chassis flex. To accomplish this effectively (especially on Macpherson strut suspensions), the bar must be rigid throughout its length, and also attached to the firewall.

Rear strut brace - As above.

Brake upgrade - Just for that extra bit of safety, whether you upgrade the front brakes or the rear drums to discs it's a major upgrade over the tiny brakes attached already. Good options are single pot proton wira or GTI items, they will be cheaper than gsr or fto but are pretty much exactly the same caliper. You can pick up proton calipers for around $50 a pair usually where as the Mitsu option may be more expensive one quote I got was $250 (few years ago now), also upgrading the rear discs off of a proton wira or GTI can be done to and it all bolts up. So for around $500 you can have a much better braking system than the standard tiny brakes.

Larger/wider wheels - Enough said, performance wise a 15x6 or 15x7 is enough, it's all upto what you want from the car performance or looks.

Shocks/Springs or coil overs? - This is where you'll have to decide how far you want to go, a good low spring and shock to match can be a good budget option for your needs. But if you want to go all out coil overs are definitely the way, adjustable height and a nice firm ride.

Power mods

Cold air intake (CAI) - A cold air intake is a device used to bring lower temperature air into a car's internal-combustion engine, to increase engine power and efficiency. Standard air intake systems tend to be very restrictive sacrificing engine power or efficiency in order to eliminate engine noise. Aftermarket cold air intake systems come in many different colors and sizes, and are easy to install when compared with other performance-increasing modifications.

Underdrive pulley - Underdrive pulleys usually are marketed as a performance enhancing item that increases the torque and horsepower output of an engine by reducing parasitic drag caused by belt-driven accessories, but more importantly by reducing the moment of inertia. Horsepower gains from underdrive pulleys alone are possible.

Throttle body upgrade - A larger throttle body will allow more air into the engine, thereby improving the performance - both throttle response and horsepower. For you to benefit the most from this the intake manifold should be bored to match the throttle body being used.

Extractors and exhaust - A header (sometimes called extractor in Australia) is a manifold specifically designed for performance. During design, engineers create a manifold without regard to weight or cost but instead for optimal flow of the exhaust gases. This design results in a header that is more efficient at scavenging the exhaust from the cylinders. Headers are generally circular steel tubing with bends and folds calculated to make the paths from each cylinder's exhaust port to the common outlet all equal length, and joined at narrow angles to encourage pressure waves to flow through the outlet, and not back towards other cylinders. In a set of tuned headers the pipe lengths are carefully calculated to enhance exhaust flow in a particular engine revolutions per minute range.

HD clutch - The Heavy Duty clutch kits are perfectly suited for use in lightly modified vehicles or vehicles carrying loads used for daily driving or in amateur motor sports activities. A high performance clutch cover with increased clamp load will transmit an increase in engine torque creating a performance clutch with smooth take off drivability.

Lightened flywheel - Installing a lightened flywheel lowers the moment of inertia characteristics of the engine. Put in simple terms, it reduces the amount of horsepower needed to turn the flywheel, so that horsepower can be used to turn the wheels. The flywheel is designed to make a car drive smoothly, reduce stress on the differential in the transmission and to balance things. From the factory, flywheels have a certain mass to them, designed to prevent the RPMs from dropping too quickly, to dampen the power pulses from the engine and make life easier for the differential, and to make driving the car smoother. When the flywheel is lightened, the engine has less mass on the crankshaft, and therefore the RPMs can climb quicker and also drop quicker. What this results in is quicker acceleration, as well as fast RPM drops during gear shifts. If the flywheel is lightened too much, driving the car can become difficult, because there just isn't enough mass in the flywheel to allow for smooth operation. On a street car, there is a limit to how much a flywheel should be lightened, but I do not know what this limit is. Lastly, after the lightening is done, the flywheel has to be balanced.
 
Re: Performance mods 1.5/1.8 the basics MOD PLZ STICKY

FOR INFO ON INTAKES AND CAI's AND POD FILTERS CLICKY HERE
thread about pod filters and cai setups
viewtopic.php?f=8&t=769
 
Yeah I'll post more detail up when I have more time. I'm thinking of doing it in stages to, so if people want to know what they can do next they have an idea.
 
4g92 Mivec intake: (for 4g9X motors) larger equal length intake runners allow the air to travel to each cylinder with equal volume and pressure. this will change response and torque (and possibly engine note) and is a good base mod for further modifications. port match this to your cylinder head for better gains

4-2-1 headers: (pic for reference) 4-2-1 headers are simply that, they funnel down from 4 exhaust runners into two and then into one (aka your exhaust). They are good for low end torque as they create a higher back pressure and not the mention extra ground clearance. so if your planning on leaving your 4g15 stock bar the extractors, 4-2-1 would be better. if you plan on racing it etc, building a NA motor that likes to rev, read on

4-1 headers: pic for reference) 4-1 headers flow from 4exhaust runners into 1. they are slightly more free flowing and better for top end performance. unless you're motor is built to live at over 6000-odd rpm, 4-2-1 would be a better option. however, 4-1 headers are cheaper to built therefore the market is populated with them.




matty, you might want to ad more to the 92m intake bit, seeing you hav done it lol but its a start
 
Maybe just note for 4g9 series engines as it won't fit 4g1 series. I can write up a comparison between the 92/93/94 manifolds later I even have a few pics of all three side by side. Good info there :)
 
matty said:
Maybe just note for 4g9 series engines as it won't fit 4g1 series. I can write up a comparison between the 92/93/94 manifolds later I even have a few pics of all three side by side. Good info there :)

I would read this.
 
Slightly updated, added Heavy duty clutch, flywheel, camber bolts/effects of camber. As it stands now this would be the level someone can go before going in depth and doing things like, changing diff ratio's, adding an lsd, lumpier cam, high comp pistons with forged rods, or turbo. I will add these and anything else I can think of. if anyone feels like adding something then go for it.
 
Port n Polish and Port Matching.

I personally, would say this sits in between starter mods and more hardcore mods like cams/turbos/diff ratios etc. reason being, it can only help your engine in whatever state of mods it is, but it is more of a supporting mod. and the fact it can be expensive and time consuming. If you're handy with a dremel you could probably do it your self. but if you want a professional job with nearly mirror finished ports and knife edges, then you can expect it to cost a few hundred. half hour per port x 8 ports @ $100ish dollars per hour = $400 minimum. then knife edging and gasket/manifold matching is extra.

Cleaning up the casting marks in your cylinder head increases smooth flow of the air/fuel mixture resulting in more efficient combustion which is essentially more power. Part two of this is matching the port in the cylinder head to that of your manifolds so there is no stepped lip between the two. again, good for more efficient flow.
 
I remember James saying somewhere about 93 cam in the 2ltr 94 is a stage 1 cam to it just wondering if ayneone knows if the DOHC 93 be same for 4g63 or vice versa???

Be sweet it the 63 evo 4-9 cams and spring could fit in the 93 giving it a upgrade?
 
i read a bit about this somewhere, the general concensus i got from it was that the 63 camshaft is a bit too long , so it would require some custom work to get it to fit
probably not worth the effort, would save money buy just buying stage 1 cams from RPW instead of the fk around

but yes i have heard matty say that the 93 head on a 94 block is a power upgrade, same with the intake manifolds, 93 intake mani is better than 94, and 92 beats them both
 
Yeah I'd say the cam lobes on the 63 could be further apart. But can't say for sure, if it's been done it'll be on a US or NZ forum for sure.
 
Yer just did a quick google didnt find much. Read on a trademe auction that biggest cam for a 4g93t with out modding is 260 or there abouts..

Not sure what they are stock. I might see if I can find someone selling evo ones to measure them maybe.
 
Google it, most of them listed should be p plate friendly, as either light suspension mods or making the vehicle safer to drive. Look up your state guide to mods and p plate laws.
 
Tinjek said:
Which of these mods would be p plate legal

every single one of the mods listed is legal "if you do them correctly and dont go over emissions and sound limits".
only exceptionto that is coilovers which are legal/illegal on a case to case basis
CAI/ pod filter requires 70% covered filter and bracketed securely to chassy to be legal which is easy
all others are legal if you stay within limits
 
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